AURONIX TECHNOCAST
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AURONIX TECHNOCAST

Our Manufacturing Process

Home Process

10-Step Precision Manufacturing Stream

Scroll down to follow our end-to-end aluminium die casting workflow as the glowing interactive snake timeline illuminates each production stage.

01
Phase 01 • Material Inflow

Raw Material Inspection

Strict chemical and purity testing of incoming virgin aluminium alloy ingots to verify grade specifications prior to furnace charge. Guarantees zero contamination.

Ingot Chemical Audit
02
Phase 02 • Thermal Prep

Melting

High-efficiency induction furnace melting with digital pyrometric temperature control. Prevents hydrogen gas absorption, oxidation, and inclusions to prepare clean liquid alloy.

Pyrometric Temp Control
03
Phase 03 • Melt Verification

Chemical Check

Real-time Optical Emission Spectrometry (OES) analysis of molten alloy samples before pouring. Ensures exact percentage ratio of Si, Cu, Mg, and Fe elements.

Spectrometer Sample Test
04
Phase 04 • Molten Injection

High Pressure Die Casting

High-tonnage cold chamber die casting machines inject liquid alloy under immense pressure (up to 900 bar) into precision steel dies for ultra-dense, void-free castings.

Real-Time Injection Monitor
05
Phase 05 • Surface Prep

Shot Blasting

Automated stainless steel shot blasting process removes surface burrs, flash, and scale while imparting a uniform matte finish and enhancing surface structural strength.

Stainless Steel Media Blast
06
Phase 06 • Excess Removal

Trimming

Precision hydraulic trimming dies automatically clip off runner gates, overflows, and flash lines with exact geometric alignment for clean component profiles.

Hydraulic Gate Trimming
07
Phase 07 • Precision CNC

Machining

Multi-axis high-speed CNC machining centers execute high-precision milling, drilling, tapping, and boring to achieve micron-level dimensional tolerances (±0.01mm).

Multi-Axis CNC Milling
08
Phase 08 • Quality Audit

Inspection

100% CMM (Coordinate Measuring Machine) dimensional checks, surface roughness testing, and leakage/pressure verification before final approval.

CMM & Leak Test Sign-Off
09
Phase 09 • Export Protection

Packing

Heavy-duty protective export packaging unit utilizing VCI anti-corrosion polybags, corrugated separation partitions, and reinforced wooden pallets to prevent surface oxidation or transport scratches.

VCI Anti-Corrosion Wrapping
10
Phase 10 • Final Shipment

Dispatch

Final quality certification sign-off and organized logistics dispatch for safe, reliable, on-time delivery to client manufacturing facilities worldwide.

On-Time Factory Logistics