Scroll down to follow our end-to-end aluminium die casting workflow as the glowing interactive snake timeline illuminates each production stage.
Strict chemical and purity testing of incoming virgin aluminium alloy ingots to verify grade specifications prior to furnace charge. Guarantees zero contamination.
High-efficiency induction furnace melting with digital pyrometric temperature control. Prevents hydrogen gas absorption, oxidation, and inclusions to prepare clean liquid alloy.
Real-time Optical Emission Spectrometry (OES) analysis of molten alloy samples before pouring. Ensures exact percentage ratio of Si, Cu, Mg, and Fe elements.
High-tonnage cold chamber die casting machines inject liquid alloy under immense pressure (up to 900 bar) into precision steel dies for ultra-dense, void-free castings.
Automated stainless steel shot blasting process removes surface burrs, flash, and scale while imparting a uniform matte finish and enhancing surface structural strength.
Precision hydraulic trimming dies automatically clip off runner gates, overflows, and flash lines with exact geometric alignment for clean component profiles.
Multi-axis high-speed CNC machining centers execute high-precision milling, drilling, tapping, and boring to achieve micron-level dimensional tolerances (±0.01mm).
100% CMM (Coordinate Measuring Machine) dimensional checks, surface roughness testing, and leakage/pressure verification before final approval.
Heavy-duty protective export packaging unit utilizing VCI anti-corrosion polybags, corrugated separation partitions, and reinforced wooden pallets to prevent surface oxidation or transport scratches.
Final quality certification sign-off and organized logistics dispatch for safe, reliable, on-time delivery to client manufacturing facilities worldwide.